Considerations for Buying a Screen Printing Machine & Top 5 Mistakes Buyers Make

If you are considering buying a
screen printing machine, there are some considerations that will help to make your comparison-shopping and your ultimate purchase a huge success.  Whether you are shopping to replace an existing screen printer, starting a new screen printing process or bringing an existing outsourced job in-house to do the printing yourself, you will want to evaluate several considerations before making your purchase.

Regardless of the reason for purchasing a screen printing machine, some important factors to consider would include the:

    • Size and shape of your product or substrate (flat, cylindrical or odd-shaped)
    • Type of your substrate (paper, wood, plastic or glass)
    • Volume of printing required
    • External exposure (such as a coffee mug that must withstand the heat and pressure from a dishwasher)
    • Type of inks required
    • Screen Printing Manufacturer

Know the Size and Shape of Your Substrate

Some screen printing machines will only print on flat substrates, some on cylindrical items, while some versatile screen printers will print on either in varying sizes.  You need to know the size and shape of the items to be printed, and whether those requirements will remain the same. If you feel that your product line may expand, you may want to be prepared with a versatile screen printing machine that can print on either flat or cylindrical items.  

Evaluate Your Printing Substrate

Printing on plastic or glass is quite different than printing on paper products. You must know the type of products you plan to print on and whether additional processes will be required. For example, in order to improve the adhesion of inks to plastic products, you can run your products through a flame treatment machine first. This alters the molecular structure of the surface of the plastic allowing inks to adhere successfully for long-lasting, vibrant colors.

A UV curing machine can also be used to improve the look and durability of inks on various substrates. UV cured inks dry instantly under an ultraviolet light, resulting in quick production and high quality with glossy, bright colors in durable, scratch resistant inks.  

Make Sure Your Screen Printer Can Meet Your Production Requirements

Compare your production requirements against the capacity of the screen printer.  Reputable manufacturers will have several models of screen printing machines to choose from to provide the right amount of capacity with room to expand.

Determine the Right Type of Ink to Use Depending on Product Volume and Exposure

Depending on your product volume, you may consider using UV inks with a UV curing machine which provides instant dry time for an increase in productivity. UV inks are replacing solvent based inks in a variety of applications for several reasons. UV curing is fast and efficient, and also provides an improvement in quality due quick drying with little or no evaporation. This provides consistent product results, which is the key to high-quality products.

Solvent based inks also require chemicals or solvents that can be toxic, requiring ventilation systems for employee safety. A UV curing system eliminates the need to purchase, store and dispose of harmful chemicals.

Buying a Screen Printing Machine from a Trusted Manufacturer

Systematic Automation has more than 35 years of experience in designing, engineering, and manufacturing high quality screen printing machines.  Our screen printing design engineers are dedicated to bringing innovative products to the market, with patented products developed with proprietary technology.  All screen printing machines are manufactured in the United States with only the highest quality components and undergo rigorous testing prior to shipping.

We provide advanced technologies with simple to use screen printing machines in more than 20 various models to choose from.  You can count on our years of experience and in-depth knowledge of all things related to screen printing to find the right screen printer for your process.  

The Model 810 by Systematic Automation is a versatile clamshell screen printer designed for flat or cylindrical products.  The Model F1 – DC is known as one of the most versatile screen printers for cylindrical items available on the market today, printing everything from ballpoint pens to mugs, growlers and baseball bats.  

Our knowledgeable and experienced engineers are ready to answer all your questions regarding buying a screen printing machine.  We design and manufacture pretreatment equipment, UV curing systems, and vacuum tables in virtually any size necessary. We are your one-stop for simple to complex screen printing requirements, providing customized solutions to meet your specifications.

Systematic Automation leads the industry cost-efficient, reliable and high-performing screen printing machines.  We offer customized solutions with ongoing exceptional customer service to ensure that your printing job is a total success. Contact us today for answers to all your questions about buying a screen printing machine.

Top 5 Buyers Mistakes

Automatic screen presses are the very backbone of any small screen printing shop.   Sure the initial investment may be a little higher than the traditional manual screen presses, but once word leaks out that you have an automatic press – many companies will be that much more inclined to reach an agreement with your company.  Getting the right printing press can make a huge difference in both the bottom line of the company and the efficiency of the company.  It pays to choose your press carefully.  Here are some of the most common mistakes when people buy them.

#1 – Do the Homework

The key factor in purchasing a screen printing machine is to understand what you will need from it.  If you are going to buy a screen printing machine and you do not have any idea of what you need that machine to do, you are going to end up costing yourself in the long run.

In terms of what you need it for consider the following things:

  • What is your budget?  Consider the cost for the labor, maintenance and the equipment – as well as the materials.
  • What is your existing type of operation and equipment?  Are you looking to upsize or are you tight on space and looking for a smaller machine that might be portable?  Is your business outgrowing your current needs?
  • How much space are you working with?  These screen printing machines come in small and large sizes.  What will fit in the space that is available to you?

Those are just a few things that need to be taken into consideration.

#2 – Invest In Training Before & After Purchasing the Screen Printing Machine

While it is true that you will be able to make money screen printing different things with your screen printing machine, making money doesn’t just start when you purchase the machine, you will need to take the time to learn how to use it properly before you will be able to make any money with it.

Therefore, you will want to invest in regular trainings on how to:

  • Install the equipment properly.
  • How to train your people to use it.
  • How to increase productivity with proper artwork preparation.
  • How to use the correct ink viscosity.
  • How to maintain the machine to keep it running smoothly

You will need to learn things like which mesh counts and inks to use in order for your equipment to operate efficiently.  There are many other aspects of it to learn as well.

#3 – Understand Your Target Market

The business of screen printing will be greatly impacted depending on your target demographics.

  • What kind of printing will my customers need?
  • How many colors will you typically use for a job?
  • Will you use specialty inks or be printing on darker materials?
  • How many items will be in a normal order with my target demographic?

Knowing the answer to these questions will determine not only the type of machine you need but also the size that will be required.

#4 – Know the Difference between Manual & Automatic Press

In general, the amount of items that you will be making in a typical order will have an impact on the type of machine that you will need.  If your orders tend to be small…say 50-100 items or less, then you might go with a manual press.  On the other hand, if you start out with a manual one without taking a typical order size into consideration then you might just be wasting that money and find yourself either lagging in production so having an automatic press would help financially.  If you want to know if you should automate, here are some questions you should ask yourself:

  • Do you need to prepare yourself for a large order?  It only takes one customer to completely transform your business and an automatic press can help you with that.  It is recommended to get something in writing first before you make the initial investment.
  • Have you built a steady flow of solid business that give you 100’s or 1000’s of orders on a regular basis?

If these situations fit your business – then it’s time to purchase an automatic press.

The biggest mistake that you can make in buying a screen printing machine is not having a clear understanding of what your options are.  No matter what you need from a machine, you still need to look at things like:

  • How is the machine built?
  • Is it made from sheet metal or tubular steel?
  • How sturdy is it?
  • Will it hold up for what you need it to do?
  • Is there enough support for the components of the press such as the print stations?
  • Is it light enough that it is ergonomic and practical yet heavy enough to get the job done?

#5 – Know the Optional and Standard Features

  • Does it have an all heads down capability?  This feature will make it possible to print at all of the stations at the same time if that happens to be what you need it to do.  Is it a rotary load?  This is where there is only a single screen that is down at any given time.
  • What type of system is used for screen holding?  Does it have side or rear clamps?  Is there a choice?
  • Which registration systems are compatible?  Is it micro-registration compatible for jobs that require fine tuning?  How do the registration systems work?
  • Does the press you are looking at have an off contact that is adjustable?  With this feature the screen will only make contact with the material that is being printed as the ink is pressed through it by the squeegee.  This feature allows for the screen to pop back and allows for sharper print.
  • Is the angle of the screen something that is adjustable?  Being able to adjust the angle of the screen will allow you to compensate for frame weight as well as ensure that the screen is parallel with the printing pallet while not having an impact on the level of off contact.

If it there is any possibility at all, one of the very best ways to choose a new screen printing machine is by attending a trade show.  Doing this will allow you the opportunity to see each machine in action, do comparison shopping and even try the different models.  If you make a list of what your needs and preferences are beforehand you will be able to ask intelligent questions while you are at the show and these answers will be allow you to make a smart, informed decision in regards to purchasing your new screen printing machine.

MISC Screen Printing Considerations

If you are in the market for a new screen printing machine, there are several things you should consider in determining the best machine for your application. Some reasons why you may be looking to purchase a new screen printing machine may be that you are either starting your own business as a screen printer, bringing a screen printing process in-house rather than outsourcing the printing, or maybe you are simply replacing an old worn out machine for a new one. The first consideration that is often overlooked is if you will be purchasing a machine domestic or internationally. Offshore machines will be less likely to offer support for the machine as well as being delayed spare parts for you, which will be a headache when you are in the middle of a job.

What To Consider:

  • Desired throughput
  • Single or Multi-color designs
  • Domestic or international
  • Reputable company – ask about machine service
  • Screen making or outsourcing
  • Non-proprietary components

If you are a screen printer, or starting your own printing business, you should decide if you are going to make your own screens.  This will pay off with a quick return on your investment for high volume production.  Having the ability to stretch and make your own screens puts control in your hands for quality and lead times, rather than relying upon outside sources.  If you are in the middle of a print job and your screen rips, you could replace it quickly rather than rely upon your vendor for a new screen.   Making your own screens also gives you the flexibility to have the correct type of screen available when needed, which will significantly reduce any down time.

If you are unsure as to whether this is advantageous to you, contact the screen printing experts at Systematic Automation for guidance on the benefits versus the costs of making your own screens.

If you want to purchase a new screen printing machine to bring the print aspect of your job in-house instead of outsourcing, you will no longer have to rely upon your supply chain for quality and timely printing.  You can bring your entire screen printing in-house and maintain control of your printing requirements while reducing your production costs.

Whatever the reason for your purchase, there are several considerations to ensure you purchase the perfect machine to give the most return on your investment.  The type of screen printing machine that you purchase depends upon several factors including the volume of printing requirements, substrate or product you will be printing on, external conditions that substrate will be exposed to, type of ink required, and the screen printing manufacturer.  Let’s review each of these aspects in more detail.

Volume of Printing Requirements

The volume of your printing requirements will help to determine the best new screen printing machine for your needs.  Each machine will have a measured maximum output which can be compared against your total volume requirements.

A reputable screen printing manufacturer will have several options of machine capacity to choose from.

Type of Substrate

The type of substrate you will be printing on will dictate the type of machine you need, whether it is a flat, cylindrical or an odd shaped product.  Some screen printing machines are made strictly for flat products and cannot print on a round or odd shaped substrate, while there are other machines that are versatile enough to print on either flat or cylindrical items.

Systematic Automation has more than twenty different models of screen printing machines to accommodate virtually any substrate in any size or shape.

Substrate Exposure to the Elements

The function of your product is a very important consideration that will help determine the type of screen printing machine required.  If your product will be exposed to harsh elements you will need to ensure that the ink will maintain proper adhesion even when exposed to things such as direct sunlight, heat, cold, or water.

Systematic Automation has been manufacturing screen printing machines for more than thirty years.  We have vast experience in determining the best machine for your substrate based on shape, size and end user functionality.

Type of Ink Required

If your printing project is high in volume, it may be advantageous for you to use UV inks with a UV ink curing machine as they dry instantly and will give you a quicker cycle time. UV inks are ideal for high volume production, but will typically require a pre-treatment process for optimum adhesion. UV printing is replacing the once widely used solvent ink based printing in many instances due to a quicker drying time, and the high quality of UV inks.

Solvent based inks require the use of additional solvents which can be toxic to employees and may require a high-end ventilation system to remove dangerous VOCs (Volatile Organic Compounds).  When applied to the substrate, the solvent will evaporate leaving the remaining liquid ink on your product.  Since UV inks dry instantly, a UV curing machine will provide a consistent process as opposed to evaporation which may have some inconsistencies in dry time and final appearance.

If you are unsure of the type of ink required for your printing project, contact Systematic Automation for expert answers to all your questions.  We manufacture screen printing machines for any application, including UV curing machines. Click here for more information.

Experienced Screen Printing Manufacturer

One of the most important considerations when purchasing a new screen printing machine is the manufacturer, and subsequent service and support available to guide you through a successful printing experience.   Be careful of low cost models available from offshore companies, you never know the quality of internal components and the level of future service you will get.  Your definition of quality and ongoing support may be very different than the foreign company you deal with.

Your new screen printing machine should be simple to operate yet produce high quality, professional printing results, provide easy clean up, quick changeover, and come with ongoing service and support.  Systematic Automation manufactures semi-automatic and fully automatic screen printing machines with user-friendly options such as easy to use touch screens.  Depending on the type of ink required, features such as a detachable squeegee holder, screen lift and rear screen holder will provide quick and easy clean up.

Systematic Automation manufacturers more than twenty various models of screen printing machines entirely from our domestic location in the US, using only the highest of quality components for long lasting durability.  We provide ongoing service and support, technical assistance and replacement parts when needed.

In addition, Systematic Automation manufacturers high performing vacuum tables, providing state-of-the-art machines engineered with superior components.   We design, engineer, manufacture and install high precision vacuum table solutions for a variety of different industry applications.

Systematic Automation is a leading screen printing machine manufacturer providing high quality reliable printing equipmentto businesses and manufacturers worldwide.  Contact us today for expert assistance with your new screen printing machine purchase.